Complete Guide to Roll Form Tooling Materials | RMTS Technical Resource
Roll Machining Technologies & Solutions (RMTS) presents a comprehensive analysis of tooling materials for roll forming applications. This guide helps manufacturers select optimal materials for superior performance and cost efficiency.
Material Selection Fundamentals
Success in roll forming depends on more than material specifications alone:
Application-specific requirements
Operating conditions
Cost considerations
Performance expectations
Proper heat treatment
Critical Heat Treatment Considerations
Proper heat treatment is essential for material performance:
Precise temperature control
Optimal duration requirements
Verified processes
Quality validation
Performance testing
Premium Tool Steel Solutions
D-Series Steels
D2 - Industry Standard
High carbon, high chrome composition
Excellent abrasion resistance
Superior toughness
Universal mill applications
Cost-effective performance
D4/D5/D6 - Enhanced Performance
Improved abrasion resistance
Premium wear characteristics
Specialized applications
Enhanced durability
High-Speed Steel Options
M2 and M4
Superior abrasion resistance
High-temperature capability
Versatile applications
Enhanced performance
Advanced CPM Series
CPM 10V
Enhanced vanadium content
1.5-2x longer life than D2
Universal mill compatibility
Superior wear resistance
CPM 15V
Maximum vanadium content
Extended wear resistance
Premium performance
Enhanced durability
Specialty Material Solutions
Non-Ferrous Options
Aluminum Bronze Series
Non-magnetic properties
Non-marking characteristics
Multiple hardness grades
Application-specific options
Carbide Compositions
6% Cobalt
Extreme hardness
Maximum wear resistance
Sizing applications
Precision finishing
15% Cobalt
Enhanced toughness
Multiple applications
Extended service life
Versatile usage
Advanced Materials
Ceramic
Non-magnetic properties
Extreme wear resistance
Specialized applications
Premium performance
Synthetic Options
Nylon for soft materials
Urethane for enhanced wear
PC Plastic alternatives
Application-specific solutions
Material Selection Support
RMTS experts help you choose the right material by:
Analyzing your requirements
Evaluating samples
Considering cost factors
Validating performance
Ensuring proper heat treatment
Quality Assurance
Every material undergoes:
Rigorous testing
Performance validation
Documentation review
Application verification
Continuous monitoring
Contact RMTS today for expert guidance in selecting the ideal tooling materials for your specific applications. Our technical team stands ready to analyze your requirements and recommend the most cost-effective solutions.
